Slow growth in SAF production

IATA releases new estimates
The International Air Transport Association (IATA) released new estimates for Sustainable Aviation Fuel (SAF) production showing that in 2024, SAF production volumes reached 1 million tonnes (1.3 billion litres), double the 0.5 million tonnes (600 million litres) produced in 2023, while SAF accounted for 0.3% of global jet fuel production and 11% of global renewable fuel.
This is significantly below previous estimates that projected SAF production in 2024 at 1.5 million tonnes (1.9 billion litres), as key SAF production facilities in the US have pushed back their production ramp-up to the first half of 2025.
In 2025, SAF production is expected to reach 2.1 million tonnes (2.7 billion litres) or 0.7% of total jet fuel production and 13% of global renewable fuel capacity.
Mixed signals
“SAF volumes are increasing, but disappointingly slowly,” said Willie Walsh, IATA’s Director General. “Governments are sending mixed signals to oil companies which continue to receive subsidies for their exploration and production of fossil oil and gas. Investors in new-generation fuel producers seem to be waiting for guarantees of easy money before going full throttle.
“With airlines, the core of the value chain, earning just a 3.6% net margin, profitability expectations for SAF investors need to be slow and steady, not fast and furious. But make no mistake that airlines are eager to buy SAF and there is money to be made by investors and companies who see the long-term future of decarbonisation.”
He added that governments can accelerate progress by winding down fossil fuel production subsidies and replacing them with strategic production incentives and clear policies supporting a future built on renewable energies, including SAF.
Global energy transition
“The airline industry’s decarbonisation must be seen as part of the global energy transition, not compartmentalized as a transport issue,” said Marie Owens Thomsen, IATA’s Senior Vice President: Sustainability and Chief Economist. “That’s because solving the energy transition challenge for aviation will also benefit the wider economy, as renewable fuel refineries will produce a broad range of fuels used by other industries, and only a minor share will be SAF, used by airlines.
“We need the whole world to produce as much renewable energy as possible for everybody. Airlines simply want to access their fair share of that output.”
To reach net zero CO² emissions by 2050, IATA analysis shows that between 3 000 to over 6 500 new renewable fuel plants will be needed. These will also produce renewable diesel and other fuels for other industries. The annual average capex needed to build the new facilities over the 30 years is about U$128 billion per year, in a best-case scenario. Importantly, this amount is significantly less than the estimated total sum of investments in the solar and wind energy markets at U$280 billion per annum between 2004 and 2022.
“Governments must quickly deliver concrete policy incentives to rapidly accelerate renewable energy production. There is already a model to follow with the transition to wind and solar power. The good news is that the energy transition, which includes SAF, will need less than half the annual investments that realise wind and solar production at the scale required. And a good portion of the needed funding could be realized by redirecting a portion of the retrograde subsidies that governments give to the fossil fuel industry,” said Walsh.
Short term measures
Progress on expanding SAF production and use could be accelerated in three critical ways, namely increase co-processing, diversify SAF production, and create a global SAF accounting framework.
A recent IATA survey revealed significant public support for SAF. Some 86% of travellers agreed that governments should provide production incentives for airlines to be able to access SAF. In addition, 86% agreed that it should be a priority for oil companies to supply SAF to airlines.